Year 2017, Volume 21 , Issue 2, Pages 242 - 251 2017-04-01

Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company
Yalın Üretime Geçiş Sürecinde Değer Akışı Haritalama Tekniğinin Kullanılması: Büyük Ölçekli Bir Traktör İşletmesinde Uygulama

Mehmet Rıza Adalı [1] , Alper Kiraz [2] , Uğur Akyüz [3] , Betül Halk [4]


Today’s world, manufacturing industries have to continue their development and continuity in more competitive environment via decreasing their costs. As a first step in the lean production process transformation is to analyze the value added activities and non-value adding activities. This study aims at applying the concepts of Value Stream Mapping (VSM) in a large-scaled tractor company in Sakarya. Waste and process time are identified by mapping the current state in the production line of platform. The future state was suggested with improvements for elimination of waste and reduction of lead time, which went from 13,08 to 4,35 days. Analysis are made using current and future states to support the suggested improvements and cycle time of the production line of platform is improved 8%. Results showed that VSM is a good alternative in the decision-making for change in production process.

 Yalın üretime geçiş sürecinde ilk adım, ürün üzerinde katma değeri olan ve olmayan faaliyetlerin analiz edilmesidir. Bu analizde kullanılabilecek yöntemlerden başında Değer Akış Haritalama (DAH) yöntemi gelmektedir. DAH, kullanıcıya süreç hakkında detaylı bilgi sağlar. Öyle ki, kullanıcı DAH kullanarak ne durumda olduğunu, hangi faaliyetlerin değer kattığını, hangi faaliyetlerin israf yarattığını görebilir. DAH yalın üretime geçmek isteyen her imalat firması için uygun bir araçtır. Bu çalışmada, traktör imalatı yapan bir işletmede yalın üretime geçiş dahilinde DAH çalışması gerçekleştirilmiştir.

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Subjects Industrial Engineering
Published Date Nisan 2017
Journal Section Research Articles
Authors

Author: Mehmet Rıza Adalı

Author: Alper Kiraz

Author: Uğur Akyüz

Author: Betül Halk

Dates

Application Date : June 8, 2016
Acceptance Date : December 8, 2016
Publication Date : April 1, 2017

Bibtex @research article { saufenbilder283787, journal = {Sakarya University Journal of Science}, issn = {1301-4048}, eissn = {2147-835X}, address = {}, publisher = {Sakarya University}, year = {2017}, volume = {21}, pages = {242 - 251}, doi = {10.16984/saufenbilder.283787}, title = {Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company}, key = {cite}, author = {Adalı, Mehmet Rıza and Kiraz, Alper and Akyüz, Uğur and Halk, Betül} }
APA Adalı, M , Kiraz, A , Akyüz, U , Halk, B . (2017). Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company . Sakarya University Journal of Science , 21 (2) , 242-251 . DOI: 10.16984/saufenbilder.283787
MLA Adalı, M , Kiraz, A , Akyüz, U , Halk, B . "Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company" . Sakarya University Journal of Science 21 (2017 ): 242-251 <http://www.saujs.sakarya.edu.tr/en/pub/issue/26995/283787>
Chicago Adalı, M , Kiraz, A , Akyüz, U , Halk, B . "Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company". Sakarya University Journal of Science 21 (2017 ): 242-251
RIS TY - JOUR T1 - Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company AU - Mehmet Rıza Adalı , Alper Kiraz , Uğur Akyüz , Betül Halk Y1 - 2017 PY - 2017 N1 - doi: 10.16984/saufenbilder.283787 DO - 10.16984/saufenbilder.283787 T2 - Sakarya University Journal of Science JF - Journal JO - JOR SP - 242 EP - 251 VL - 21 IS - 2 SN - 1301-4048-2147-835X M3 - doi: 10.16984/saufenbilder.283787 UR - https://doi.org/10.16984/saufenbilder.283787 Y2 - 2016 ER -
EndNote %0 Sakarya Üniversitesi Fen Bilimleri Enstitüsü Dergisi Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company %A Mehmet Rıza Adalı , Alper Kiraz , Uğur Akyüz , Betül Halk %T Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company %D 2017 %J Sakarya University Journal of Science %P 1301-4048-2147-835X %V 21 %N 2 %R doi: 10.16984/saufenbilder.283787 %U 10.16984/saufenbilder.283787
ISNAD Adalı, Mehmet Rıza , Kiraz, Alper , Akyüz, Uğur , Halk, Betül . "Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company". Sakarya University Journal of Science 21 / 2 (April 2017): 242-251 . https://doi.org/10.16984/saufenbilder.283787
AMA Adalı M , Kiraz A , Akyüz U , Halk B . Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company. SAUJS. 2017; 21(2): 242-251.
Vancouver Adalı M , Kiraz A , Akyüz U , Halk B . Using value stream mapping technique through the lean production transformation process: An implementation in a large-scaled tractor company. Sakarya University Journal of Science. 2017; 21(2): 242-251.